Technical Data Sheet
 
 
 
 
 
Polysteel Form Technical Data Sheet
PRODUCT DESCRIPTION

An expanded polystyrene concrete forming unit which is used to construct a one-piece, monolithic concrete wall with reinforced concrete post and beam.  The Forms remain in place providing a super energy efficient concrete wall and finished with conventional interior and exterior wall coverings.
 
 

MATERIALS OF MANUFACTURE

  • Molded expanded polystyrene (EPS), self-extinguishing, confirming to ASTM D 1692-59T
  • Galvanized expanded steel, 16-gauge (0.048) minimum thickness
  • Galvanized steel sandwiched around 16-gauge expanded steel

 
NOMINAL DIMENSIONS & WEIGHT
Length 48"
Height 16"
Width 9-1/4" (6" core); 11" (8" core)
Surface Area 5.33 sq. ft.
Weight 6 lbs. per Polysteel Form

 
 
CONCRETE VOLUMES
6" Core 0.074 cu yd per unit (1 yd of concrete fills 13.5 Forms)
8" Core 0.100 cu yd per unit (1 yd of concrete fills 10 Forms)

 
 
 
TYPICAL DESIGN VALUES
Expanded Polystyrene density 1.5 lbs. / cu. ft.
Average thickness of EPS 2.4" per side (6" core); 2.5" per side (8" core)
R-Value of 1.5 lb. / cu ft EPS 4.17 / inch
K-Factor of 1.5 lb. / cu ft EPS 0.24 / inch
Average R-Value Per Form 20* (See Effective R-Value)
Thermal mass with concrete 56 lbs. /sq. ft. (6" core), 76 lbs. /sq. ft. (8" core)
Air Infiltration Comparison 25% versus wood frame
*Effective R-value for Polysteel Wall R26 to R30
Water absorption (volume) Less than 3% (ASTM C272)
Water Vapor 1.39 perm in.
Transmission Breathability/permeability 1.27 perms per inch
Sound class 48 with 1/2" drywall
Fire Wall  4 hours, without the addition of any wall coverings to assist in its performance 
EPS compressive strength 15-21 psi (10% deformation)
Concrete compressive strength 3,000 psi (typical)
Concrete pouring temperature Down to 0°F (-18° C)
 
 
Installation Manuel  Product Dimensions  Construction Overview  Technical Data Sheet  Safety Information

 
 

 


 
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